The Group, a trusted partner to our customers supports this cause completely and ensures shorter program/product development cycles with an in-house tool design and Mould Design & Development shop.
The tool shop comprises of a fully equipped Computer Numerical Control (CNC) based machine shop, EDM and assembly set up capable of manufacturing moulds for parts of Injection Moulding upto 4500tons Machine.
Core Services:
- Mould Design
- Mould Flow Analysis
- Manufacturing of Soft Tools for Prototyping
- Manufacturing of Series Tools for Production
- Designing of Qualifying Fixtures & Assembly Fixtures
CAD
- 3D Modeling
- “B” Surface modeling
- Assembly DMU Checking
- 2D drawing creation
- Tolerances & Annotation
- Mold Design
- 2D detailing
Simulation
- Static Linear
- Static non linear
- Quasi Static
- Crash Analysis
- Model analysis
- Stiffness analysis
- Pressure analysis
- Optimization
- FEA - TEST correlation
- Linear / Non linear Durability
- NVH
Validation
- CMM Measurements
- Gap & flush on fixture
- Color Fading(Stiffness) test
- Assembly trials, Servicing trial
- Vibration Durability test
- Odor test
- Thermal cycle test
- Humidity resistance test
- Long term heat test
- Short term heat test
- Fogging test